Here"s exactly how to freshen up the brakes on your Chevy Silverado to keep it avoiding at its peak performance.

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This article uses to the Chevrolet Silverado GMT800 (1999-2006).

The life bicycle of brakes varies in between different species of trucks, and additionally depends how you journey it. It"s hard to say once you should change your brakes based upon mileage alone, and also it"s really easy no to notice when your brakes are overdue for a change. So once the time comes for you to get brand-new brakes, installation is your next big task. Follow these tips and DIY measures to change the brake pads, calipers, and also rotors in her Silverado. It"s not as daunting as that sounds.

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Figure 1. Installed brake pads, calipers and rotors ~ above Chevy Silverado.
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Materials NeededHydraulic floor jack and also jack stands18, 19, and 22mm sockets and also ratchetTorque wrenchBreaker bar (or impact gun)Large C-Clamp (or brake pad spreader tool)Drainage panRubber malletBrake cleanerPenetrating oilWire brush

You have the right to verify whether her brakes are due because that a change by very first checking the brake pad thickness. Begin by removed the wheel and looking in ~ the brake pads indigenous the top. There need to be a piece of metal that extends from the pad and also points in the direction of the rotor. If this piece of metal looks as if it"s around to touch the rotor, her brake pads need to be replaced. If it"s in direct call with the rotor, girlfriend are long overdue for a pad change. To identify if the rotors need to be replace, measure their thickness. Many times there will be a minimum thickness measurement on the cap (center) of the rotor. If you measure the rotor in ~ multiple points and also any among them is in ~ or listed below the minimum thickness, her rotors must be changed. Various other indications the the rotors have to be replaced are if the rotors have actually a heavily gouged or uneven surface.


Pro Tip

Before starting, remember that you constantly want to adjust the brakes in pairs. Because that example, change both front brakes before getting come the rear brakes.


Step 1 – remove the wheel

The entire truck does not need to be raised as just one wheel will should be eliminated at a time.

Loosen the wheel"s lug nuts using a 22mm socket. You might need to use a breaker bar or impact gun because that extra leverage.Use a floor jack come lift the truck, so the wheel is off the ground.Unscrew the lug nuts, and then eliminate the wheel.
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Figure 2. Eliminate the lug nuts and also wheel.
Pro Tip

At this allude it"s a an excellent idea come spray the brake assembly v brake cleaner. This will eliminate excess brake dust.


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Step 2 – remove the caliper mounting bolts

Remove the two 19mm brake caliper mounting bolts holding the brake caliper to the bracket. This bolts deserve to be uncovered behind the bracket with the little rubber boots.Pull the caliper far from the rotor.Use a bungee cord to cave the caliper, so the brake lines do not gain torn.
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Figure 3. Eliminate the brake caliper mounting bolts.
Pro Tip

Some bolts in the brake system might be corroded or rusty. Spray them through penetrating oil and also let it sit because that a short time, for this reason the bolts are simpler to remove.


Step 3 – remove the brake pads

The edge of the brake pads have actually metal tabs that sit in the grooves top top the brake caliper mounting bracket.

Insert a pry bar v the grooves and complimentary the brake pads from the caliper.Then on slide the brake pads the end from the caliper.Remember to change out the metal tabs the sit between the brake pad and also the caliper mounting bracket. These tabs allow the brake pads to slide into the grooves of the bracket. Many brake pad kits come v these tabs.
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Figure 4. Remove the brake pads.

Step 4 – remove caliper mounting bracket

Remove the 2 18mm bolts the secure the caliper mounting bracket come the steering knuckle.Then pull turn off the mounting bracket.Inspect the rubber boots that protect the caliper bolts and also the caliper slide pins. They need to slide in and also out freely. If they do not, friend will need to remove them, apply new grease, and also then re-install them. If the boots are torn, you will need to replace lock completely.
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Figure 5. Eliminate the brake caliper mounting bolts.
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Figure 6. Rubber boots attached to the caliper slide pins.

Step 5 – eliminate the brake rotor

Usually, over there are little threaded washers on the wheel studs. You will have to remove these first if they space present.Use a rubber mallet to hit the earlier and front face of the rotor. Rotate the rotor together you do in bespeak to evenly knock the rotor loose.Then just slide the rotor off of the wheel studs.
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Figure 7. Hit the brake rotor with a rubber mallet.

Step 6 – install the brand-new brake rotor

When you take it the rotor the end of package it could have residue ~ above the deals with of it. Make certain you clean every the residue off, and also be really careful no to touch the deals with of the rotor v your ceiling hands.Place the new brake rotor end the wheel studs. You can use a couple of wheel lug nuts to organize it in place.
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Figure 8. Install brand-new brake rotor.

Step 7 – download the brake caliper mounting bracket

Use a cable brush come clean the mounting bracket before re-installing it.Make sure your caliper slide pins and also their rubber boots space in an excellent condition prior to re-installing the bracket.Slide the caliper mounting bracket top top the new rotor.Thread the two 18mm bolts earlier into place, and also torque them to factory specs.
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Figure 9. Download the caliper mounting bracket.

Step 8 – download the brand-new brake pads

Remember to download the metal tabs the sit in in between the brake pads and the grooves the the caliper mounting bracket.Use the metal tabs as a guide to insert the brand-new pads into the grooves of the bracket. Make sure that the friction product is encountering the rotor.
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Figure 10. Use metal tabs together a overview when installation the brake pads.

Step 9 – Retract the piston top top the brake caliper

You will need to retract the brake caliper piston right into the caliper since the brand-new brake pads room thicker than the old ones.

Place the old brake pad throughout the piston.Then, place the C-Clamp over the old pad and the human body of the caliper.Turn the C-Clamp gradually until you start to view the piston retracting right into the caliper. Proceed until the piston is flush with the body of the caliper.
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Figure 11. Retract the brake caliper piston.

Step 10 – install the brake caliper

Disconnect the brake heat attached come the rear side of the caliper. Place a drainage pan underneath because brake fluid will leak out.Slide the brand-new caliper end the brake pads. Girlfriend can offer it a few taps come nudge that in place.Secure the caliper through the two 19mm bolts, and also torque lock to manufacturing facility specs.Reattach the brake line to the brand-new caliper.
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Figure 12. On slide on the brand-new brake caliper.

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Step 11 – finish the installation

Double check that every bolts room torqued and all parts have actually been appropriately installed.Mount the wheel and also hand-tighten the lug nuts.Lower the wheel ~ above the ground and torque the lug nuts to manufacturing facility specs.After every one of the brake pads, caliper, and also rotors have been replaced, girlfriend will should bleed the braking system.Additionally, prior to driving the truck, pump the brake pedal a few times. Since you retracted the piston, the is not in direct contact with the brake pads, so pump the brakes will certainly ensure that the piston extends come the pads.

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